Intermingling yarn manufacturers also need to determine […]
Intermingling yarn manufacturers also need to determine the optimum polyester and nylon overfeed to achieve the desired melange appearance. The results of the research will help them produce melange fabrics with the right melange appearance and balance other important fabric characteristics.
High intermingled yarns are generally characterized by high filament titers and small opening lengths. The filaments should have a titer of 100 to 1000 dtex, with an individual filament titer of 5 dtex. Furthermore, the yarn should have a mean opening length of two to 10 cm.
Properties of melange fabric made from high intermingled yarn
Melange fabrics are composed of a variety of yarns of different physical properties. This combination imparts new technical properties to the fabric, including enhanced resistance to abrasion and mechanical stress. These fabrics require special care and maintenance. Woolen fabrics should be kept away from direct sunlight and should be stored in a dry place to prevent moth infestations.
The speed at which melange yarns are woven will affect their appearance. When the weaving speed is slow, the fabric will look more uniform and homogeneous, while at high speed, the pattern will become striped. Air pressure can also affect the physical appearance of the fabric.
A melange fabric made from high intermingling yarns requires special processing techniques. It requires a dyeing process that is specific to this type of fabric. The process involves mixing several different fibers that are of different colors. The resulting fabric may have a shiny or soft feel. A melange fabric is a popular fabric choice.
Application of high intermingled yarn
High intermingled yarn is a fabric with multiple filaments. It is also known as melange. Its appearance is not uniform and may differ from one lot to another. This fabric is produced by weaving multiple filament yarns using compressed air. Intermingling yarns are versatile and can be used in a variety of textile applications.
During the manufacturing process, filament yarns are mixed in jets a through d. The working air pressure is typically one to six bars. This pressure increases mingling density but reduces the nip frequency. This effect is expected to disappear when the fabric is finally formed.
The process of weaving fine-filament yarns is more challenging than weaving coarse-filament yarns. It involves higher risks of filament breaks, which may result in fabric flaws and stoppage of the loom. It also requires large quantities of sizing. Therefore, the use of high intermingled yarn has become popular among textile manufacturers.